·Read the article below about manufacturing in the USA.
·Choose the best
sentence from the opposite page to fill each of the gaps.
·For each gap 9-14,
mark one letter (A-H) on your Answer Sheet.
·Do not use any letter more than
once.
Making It in
the USA
When it comes to US manufacturing, conventional
wisdom says the prognosis is bad. Just read the headlines: During the past three
years, the nation has lost 2.7 million factory jobs -- many of them permanently.
Manufacturing now employs just 11 percent of the US workforce, compared with 30
percent in the 1950s.
But LeRoy Nosbaum, chief executive at
Itron Corp., a $285 million builder of utility meter readers in Spokane, Wash.,
sees things differently. "If you can’t manufacture in the US efficiently and
economically, you don’t know how to manufacture," he says. Yes, making stuff in
the United States requires merciless, day-by-day cost cutting. (9)
"Jumping on the low-cost bandwagon is a quick fix," says Bill Hanson,
co-director of MIT’s Leaders for Manufacturing program. "But it can hurt you in
the long run."
Job-loss statistics may overstate the fall in US
manufacturing competitiveness (10) Sure, there are fewer
factory workers, but thanks to increased automation and a shift to higher-value
work, the value of US manufactured goods has grown by 50 percent since
1990.
Jim Womack of the Lean Enterprise Institute, a nonprofit
training center, adds that cheaper labor doesn’t necessarily give offshore
manufacturers an insurmountable advantage. (11)
Whatever cost advantages do exist can vanish quickly if competitors follow
suit and set up shop nearby.
But the most compelling reason to
build here isn’t easily measured in dollars. (12) "The US is
good at innovation," he says, "and the only way to become an innovation machine
is to closely couple manufacturing with engineering and design." Nosbaum’s Itron
is an example: a homegrown success that enjoys a 50 percent market in the face
of stiff import competition. (13) With input from line
workers, Itron has cut labor expenses in half since 1999 to just 8 percent of
overall product cost- a rate so low that the wage gap with countries like China
has become irrelevant.
The Itron case aside, it does make sense
for labor-intensive industries like apparels or furniture making to build in
low-wage countries. (14) In those fields, the potential of
factory-level innovation far outweighs the benefits of lower wages. In the end,
that is where American workers will find lasting opportunity.
A That is
not the case in R&D-dependent industries such as biotech, pharmaceuticals,
and aerospace, however.
B Productivity gains account for a big chunk of
the job shrinkage.
C They can face additional costs from time-
to-market delays, airfreight charges, employee travel, and local
corruption.
D The company’s quality and test engineers roam its factory
floor in Waseca, Minn., constantly searching for ways to improve product designs
and production efficiency.
E But offshore manufacturing carries hidden
costs of its own-in particular, the opportunities you forgo by cutting off
access to the wellspring of innovation on your factory floor.
F But it
doesn’t work in high-tech industries.
G Manufacturing now employs just
11 percent of the US workforce, compared with 30 percent in the 1950s.
H
Distance severs what Hanson calls the "tight linkages" between engineers
and production workers that spur innovation.